Redeem your points conditions for uk nectar points opens in a new window or tab. Refer to figure 3 for solenoid identification and locations. Refer to figure 4 for check ball, retainer, locations, small parts locations and spring specifications. For years, our message has been that if you want to. The item youve selected wasnt added to your basket.
This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. Refer to figure 7 for exploded view of the manual valve body. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Atsg blog fnr55nr5 secondary valve body variations. Share files online with adobe acrobat adobe support. Zf5hp24 valve body pressure regulator valve repair kit. Make sure you are using the latest design for your application. The legend for figure 8 which identifies the solenoid body components and solenoids is found on page. Not sure if its right for your vehicle why buy from us sorento 0209 2. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. The overall seal heights on these vary depending on application.
Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. This model of automatic transmission is installed on allwheel drive audi a4, a5, a6, a7, q5 cars. Add a pdf to your office file office support microsoft office support. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. Remove valve body replace valve body parts replace orings install valve body install filter install oil pan fill with engine off, start engine and fill with engine on testdrive for whine check for leaks wait for transmission to cool down to below 20c top up when transmission is.
Different ways to access pdf files with firefox firefox help. Please specify if you have a 47rh or 48re when ordering. Zf 5hp30 automatic transmission spare parts catalog. Va05 valve body fixture sonnax click here for info. A manual valve body changes things so your automatic must be shifted manually and provides more positive shifting. Europeantransmissions technical information service special offer for selected workshops brand new oem cvt transmissions for mini cooper from. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Most documents on our website are posted in one or more of three formats. Id like a fully rebuilt valve body in my almostcompletelyoverhauled spare transmission. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The dsg 0b5, dl501 sevenspeed robotised gearbox according to the audi s tronic classification is an inhouse development of the audi ag group together with borgwarner inc. No limp kit transgo, valve bodyshift upgrades w42rle upgrades2003on 32889 3 1 boost valve bushing. Remove valve body replace valve body parts replace orings install valve body install filter install oil pan fill with engine off, start engine and fill with engine on testdrive for whine check for leaks wait for transmission to cool down to below 20c top up when transmission is below 20c torque settings.
The sharing tools are displayed in the topright corner of the. A pdf file is a 7bit ascii file, except for certain elements that may have. Full manual valve body muldoons diesel performance. Contains new pressure regulator valve and assembly parts. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Consider if your document needs to be a pdf before it is posted online.
More information and instructions can be found online at r e qui d t o l e u zf5hp19fl upper front valve body oversized lubrication valve oe spring tool kit oversized plunger valve oe springmetal valve clip all three locations. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. Mar 06, 2015 create a book download as pdf printable version. Making acrobat pdf files accessible uh hilo university of hawaii. Hughes performance full manual transbrake valve bodies. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. The valve body side of design a and b are the same even though the solenoid connector may be black with a and green with b the solenoid is still the same. Valve body and separator plate upgrade drill out second, third, and fourth gear feed holes to the recommended size for the desired shift firmness. Click on a part number to view part variations, pricing, and availability.
Zf 5hp18 transmission valve body overhaul diy part 1. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Building on this philosophy, our top technicians and engineers craft innovative parts which solve rootcause transmission problems and restore. Hughes performance full manual transbrake valve bodies allow you to bring your engine to maximum stall without the slightest creep or wheel movement, giving you the best reaction times possible. For outlook, click inside of the body of an item, such as an email message or calendar event.
Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. None of the individual parts with design body assembly c can be interchanged with design bodies a and b. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. The detailed steps below correlate to the quick guide steps. Zf5hp24 valve body pressure regulator valve repair kit audi. The 20% of the springs i could order per piece, have all been slotted into that valve body. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view.
Displays an exploded view location guide for individual valve trains. Zf5hp24 parts whatever it takes transmission parts. The list below documents some of the ways pdf files have made it difficult or even. Our full manual valve body always starts life as a 47re core.
Basically, you are looking at a valve body kit of over 600 euros. You may have come across pdf files which refuse to let you copy their text. Zf 5hp19 automatic transmission spare parts catalog. Buy it now add to watch list added to your watch list. Our full manual features 2nd gear lockup locks torque. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Fits zf 5hp24 equipped audi, bmw, jaguar and range rover vehicles. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Wet double clutch box allows you to transfer a large torque up to 550. Refer to figure 107 for lower front valve body exploded view and identification of valves. Europeantransmissions technical information service special offer for selected workshops brand new oem cvt transmissions for mini cooper from 2002 to 2009 with two year warranty in exchange. Refer to figure 112 for channel plate screen location on the upper. When the eighth checkball was added, the separator plate also changed figure 4.
Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Zf parts for automatic transmissions, zf transmissions, zf parts. Thats become synonymous with the highest quality we.
When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Mitsubishi f4a41, f4a51 valve body exploded views and identification of components technical. We start the build with known good tested 47re automatic core and modify them to run in full manual mode with a forward pattern ratchet shifter.
Refer to figure 9 for exploded view of the valve body assembly components. Our full manual valve bodies can be used in 47rhre or 48re transmissions. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. Refer to figure 2 for valve identification and locations for the outer valve body. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. These transbrakes come complete and ready to install in your competition. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Spring installs into the case, followed by the thermal. Refer to figure 10 for exploded detail view of the rear side of the main valve body. Downloaded pdf file will be rendered with the builtin pdf viewer when you click on one in them from the downloads panel. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Ensure the correct location of the valve body in the housing. Zf suggests this be replaced on every valve body rr. Each valve body is made of dezincification resistant brass and the valve seats are made of stainless steel.
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